A network that pressurises and compresses air for diverse functions is known as a compressed air system. A fundamental compressed air system must have essential parts like the air compressor, which transforms power into kinetic energy, and an air intake filter, which captures particles in the air after intake, despite the fact that their designs may differ. The air drier, which dries the air to reduce condensation, and the aftercooler, which cools the system’s lubricant and discharge air, are additional essential components. Air compressor manufacturers in Ahmedabad make a variety of compressed air systems to suit the needs of various industries.
Although compressed air systems are not a new technology, advancements keep expanding their scope of use. Nowadays, compressed air is used in practically every industry. Compressed air systems are used in many different industries, including manufacturing, construction, and the car industry.
Different types of Air Compressors
As discussed earlier, there are a variety of air compressors made by different manufacturers which have different applications in different industries. If you are purchasing a high pressure air compressor for your facility, make sure you know about its different types as well as their usage so that you do not end up buying a wrong one. Since these machines are very costly, you cannot afford to buy a wrong one and regret later.
Rotary Screw Compressors
Rotary screw air compressor, a typical displacement compressor, are among the simplest air compressors to maintain since they include an internal cooling system that doesn’t need any upkeep. Typically, these are massive industrial-sized equipment that may either run on oil or without oil. These air compressors range in capacity from 5 horsepower to 350 horsepower and are made for continuous usage due to the internal cooling system.
Reciprocating Air Compressors
Another well-liked variety of displacement compressors is the reciprocating compressor. They are often seen at smaller building sites, including garages and residential homes. The reciprocating compressor is not intended for continuous usage, in contrast to the rotary screw compressor. Additionally, a reciprocating air compressor contains more moving components that are maintained with oil to ensure smooth operation.
Axial Compressors
Construction projects do not frequently include the utilisation of axial air compressors. Instead, they are often discovered in the fast engines of ships and aircraft. Axial compressors are best used in aerospace applications because of their high efficiency rate and high cost compared to other types of air compressors.
Centrifugal Compressors
In order to create potential energy, centrifugal air compressors chill and gradually slow the incoming air as it passes through a diffuser. Centrifugal compressors are able to generate a large quantity of energy in a comparatively small machine because of its multi-phase compression process. These compressors require less upkeep than rotary screw or reciprocating models, and some may even create air without any oil.
How to choose the proper compressor for your process
It can be challenging to use oil-powered air compressors in clean production facilities. Most air compressors have oil-lubricated internal mechanics, and the fumes they emit can harm products or production techniques by polluting the air. Using an oil-free air compressor considerably reduces this risk. If you’re working on a lengthy building project, it can be smart to spend extra money up front on a high-efficiency air compressor.
If you transfer it between places, a portable air compressor is a great option. Small, light units can still deliver energy, albeit in a more compressed form. Even though they won’t be as powerful as larger equipment, portable compressors could be the best choice for minor construction work.