The parts that join everything in a compressed air system are pipes and fittings. For every business that relies on compressed air systems for daily operations, piping has the power to make or break the operation. It is really important to pay attention to the designing, installation, and maintenance of pipes and fittings in compressed air systems since malfunctioning or inefficient plumbing can cause power outages.
Moisture, acute angles, and blockages and obstructions all affect pressure efficiency and are some of the most important factors that any industrial air compressor manufacturers need to check. One of the main issues with air delivery to the application is undersized plumbing. The effective and efficient operation of the compressor system depends on pipes and fittings. These parts may lead to leaks and other problems if their quality is subpar. To keep all these points in place, you need to reach out to the experts of air compressor manufacturers in Ahmedabad.
Two basic types of pipes for compressed air systems
- Plastic
- Metal
Pipes made of plastic don’t rust. Rust and blockages are thus less likely, and the risk is reduced overall. Laminar flow is promoted by the pipe’s smooth interior surface. Acrylonitrile butadiene styrene (ABS) is the perfect plastic pipe material for compressed air pipelines. For compressed air applications, high-density polyethylene (HDPE) and polyethylene (PE) pipework are also excellent options. If PVC is utilized, it is not advised and could violate OSHA regulations. When employees are exposed to it, it can decay and burst, inflicting damage and posing a serious risk.
Metal Pipes
Black Steel Pipe:
Compressed air systems frequently use black steel. The material is labor-intensive but sturdy and long-lasting. It is prone to corrosion, yet it is heavy. Additionally, the threaded connections may leak or slip.
Galvanized Steel Pipe:
Compressor systems make extensive use of galvanized steel. It’s not as prone to rusting. In air stream applications, the galvanized coating may flake off and produce obstructions.
Copper Pipe:
Copper pipes are simple to cut and weld and do not corrode. With the right tools and fittings, they can be pushed together. They come with a variety of fittings for compressed air systems and are lightweight. For a strong laminar flow, their interiors are likewise incredibly smooth.
Aluminium Pipe:
The characteristics of aluminum pipes prevent corrosion. Because it is lightweight, installing and carrying it about is simple. The fittings are simple to assemble. Also, aluminium is a recyclable material. So, it can be used repeatedly without adding much burden to the carbon footprint.
Stainless Steel Pipe:
It is easy to weld and press a stainless steel pipe. There is no chance of deterioration or corrosion on the exteriors or interiors. Fitting stainless steel can be challenging due of its weight. Although this material has several advantages, its expensive cost makes it less frequent in compressed air applications.
Push-in fittings are a great option if you want to connect and disconnect lines without requiring any tools. Among our extensive assortment of fittings are:
- Bulkhead unions
- Male elbows
- Male swivel elbows
- Male connectors
- Female elbows
- Female connectors
- Unions
These fittings come in steel, nylon-plated brass, and nickel-plated brass finishes. During assembly, having them connect quickly can save a significant amount of time. Because the fittings are reusable, you can connect and disconnect as needed. These elements can support the optimal operation of a compressed air system.