Air compressors are critical pieces of equipment utilised in a variety of sectors, and they serve a critical function in many different ways. Investing in a high-quality air compressor and performing routine maintenance on it is the key to extending its life and ensuring that it can be utilised whenever needed. Preventive maintenance is recommended by compressor manufacturers in India since it is the best approach to extend the life of the compressed air system and by enhancing its efficiency.
Below are the 8 different ways by which the the efficiency of your compressed air system can be improved
- Improve the Air Intake quality
Because the air compressor’s primary duty is to give you high-quality air, it’s critical to check the air quality of the compressor on a regular basis. Even a tiny quantity of moisture or rust can degrade the air quality, resulting in you not getting the required output. Improving the air intake quality is the best way to improve the efficiency of your system
- Match the compressor output with Air Compressor Controls
The output of an air compressor is matched to the needs of the compressor system, which can be made up of a single or many compressors. Such controls are necessary for the efficiency and high performance of an air compressor system. Compressed air systems are designed to maintain a specific pressure range while delivering a volume of air that fluctuates depending on the needs of the end user.
- Improve System Design
Improving the system design is the key factor in ensuring the enhanced efficiency of the air compressed air systems and is recommended by all the oil-free air compressor manufacturers. Cooling the intake air, saving energy when needed, using several small compressors instead of an oversized air compressor etc can definitely help in improving system design
- Keep Monitoring Temperature
Maintaining the compressor’s temperature, which must not exceed the required temperature limits, is critical to extending its life. Many air compressors come with automated temperature monitoring systems, but if yours doesn’t, you’ll have to check the temperature manually on a regular basis and take action if the levels get too high.
- Replace Filters periodically
Compressors gather a lot of foreign particles, dust, and debris from the environment and are unable to work as intended due to moisture and air exposure. Filters should be replaced once a week to extend the life of the compressor and ensure the correct output.
- Minimize Pressure Drop
Excessive pressure drop in the system might cause extreme wastage of energy resulting in poor performance of the system. By maintaining proper system design, maintaining air filtering by ensuring filters are free from dirt, and reducing the distance that air travels in the compressed air system are some of the ways to effectively minimise pressure drop.
- Quickly resolve all repairs
Small repairs should not take too much time, and they should never be ignored since they might cost you a lot of money in the future. Ensure that anything that may be fixed is done so as soon as possible, with no delays or omissions. Investing in minor repairs now will save you money in the long run.
- Maintain Your Compressor by fixing leaks on time
With continuous operation and lack of maintenance, leaks in your compressor are always a possibility, which is why the hoses must be examined for any prospective leaks on a regular basis and addressed as soon as anything odd is found. Identifying and Fixing the leaks plays a very important role in maintenance of the system.
