Approximately 70% of factories utilise a compressed air system, making it one of the most commonly used energy sources across numerous sectors. It is crucial that consumers of air compressors are aware of the cutting-edge product alternatives that are available on the market, given the constant efforts made by air compressor manufacturers in India to lead the industry in terms of energy economy, greater performance, and dependability. Another reason to replace the air compressors at the appropriate time is the development of the Internet of Things (IoT) and the technical advancements in control systems. It is worthwhile to assess the necessity for replacing your compressors because manufacturers often change air compressors every 3 to 4 years to increase energy economy, dependability, and advanced features.
Things to keep in mind While Upgrading Your Air Compressors
Below are certain ke factors that must be kept in mind while upgrading your air compressors
Energy Efficiency: The main consideration for updating an air compressor is energy costs, which account for about 75% of the overall life cycle cost (LCC) of a compressor. The advantages of a new compressor in terms of energy costs may be assessed if the energy cost of the present compressor is determined. The savings will be more advantageous with a shorter return on investment in situations where the air compressor’s user duty cycle has greatly risen over time owing to more manufacturing activities.
Updated with latest features: Additional reasons to think about an upgrade include a significant improvement in controller functionality, increased intelligence from more sensors, and development of IoT capabilities. As a result of these characteristics, uptime is increased, energy efficiency is revealed, inputs are provided for optimal operating settings, and there is also constant remote monitoring from any location in the world. These attributes are especially important in factories where the breakdown of a compressed air system can lead to significant production losses. Another aspect is an increase in the longevity and/or dependability of products.
Sudden spike in maintenance cost: The cost of unexpected maintenance or repairs will rise along with compressor ageing and the frequency with which they require maintenance to keep them operating safely. It is time to review and upgrade your air compressor if the cost of maintenance exceeds a particular threshold (40–50% of the compressor’s value) and older models have lesser energy efficiency.
Return on Investment: The RoI should also be taken into account while updating the compressor. The RoI may be assessed to meet the customer’s goal using actual energy prices.
Vital product improvements: Users of compressors must keep an eye out for ground-breaking items that will produce greater performance. The ability to increase overall plant performance and efficiency while efficiently addressing user demands is provided by breakthrough enhancements. A plant’s expanding production requirements will also need the use of a new compressor technology, such as the switch to centrifugal compressors for bigger amounts of compressed air.
How to Maximise Compressor Efficiency
The first step in maximising air compressor efficiency frequently involves identifying the issues that are degrading the system. For optimal efficiency, energy-efficient compressors rely on both the controls and the design. A well-maintained system design that is appropriate for the application and correctly tuned controls that operate closer to the lowest pressure are necessary for the most effective air compressor system.
Manufacturers of air compressor Ahmedabad suggest below strategies to increase the effectiveness of your system:
- Enhance the air intake’s quality.
- Controls for the air compressor should match.
- Boost system architecture.
- Examine your requirement for compressed air.
- lessen the pressure.
- Proper maintenance of your air compressor.
