Compressed air systems are used by many industrial sites to power a variety of essential pieces of equipment. Compressed air is equally crucial to some organisations as electricity. It is, however, a resource that is far too frequently disregarded in terms of effectiveness. Additionally, this may be expensive. A compressed air audit, sometimes referred to as a compressed air survey or assessment, can help you determine how effective and efficient your current air compressor system is and is always recommended by the compressor manufacturers in India. These investigations involve a variety of examinations and the use of recording tools, such as pressure and amperage dataloggers.
Importance of Doing a Compressed Air Audit
- Saves a lot of money: It costs enough money to buy and install a compressed air system. However, the majority of these systems’ lifetime costs are associated with operating them. In particular, the energy required to operate one of these systems accounts for considerably over two thirds of its expenditures. Thus, it seems to be the reason that you would want it to have the highest level of energy efficiency.
Assessing the energy usage of your system in order to identify areas for improvement is one of the primary objectives of a compressed air audit. Many systems have straightforward adjustments that can save a substantial amount of energy and money on operational expenses.
- Makes your system safer: In the absence of routine compressed air audits, you can be overlooking safety concerns that could contaminate your floor and put your employees in danger. Your system’s frayed or damaged air hoses create a serious risk to safety that might not be seen right away.
These items can be found, fixed, or changed before they break and endanger your employees when they undergo a professional audit recommended by air compressor manufacturers in Ahmedabad. Damaged or oversized hoses might also result in pressure drops, which can break your system or cause expensive damage.
- Can identify major errors in the system: Not every company has a compressor system that meets their needs. Of course, the compressed air system was perfect the day you bought it ten years ago. However, since then, your needs have evolved, and you didn’t see that your equipment wasn’t keeping up.
Finding inefficiencies will help you decide what kind of system will best suit your needs right now. A compressed air audit can assist with this. Your current system’s tank size, pressure, and capacity should all be in line with your company’s total compressed requirements. These choices can be reduced with the use of an audit.
Expectation During a Compressed Air Audit
Site survey: The goal of this stage is to make a list of every piece of equipment in the facility that needs to be considered for the compressed air assessment. This fundamental phase is documenting the facility’s pipes, storage system, and compressor type and model.
Visual Inspection: Every piece of equipment, both inside and outside the compressor room, is visually inspected. A thorough checklist is provided for checking items such as gauges, filters, condensate drains, pipe systems, electrical wiring, and connections.
Output measurement: Data logging equipment is connected to the compressor to conduct a seven-day air study following a visual check. During normal production, a technician taps into the plant’s main lines to assess pressure, CFM, and amp load. Measurements of airflow, pressure readings, and energy used make up the audit.
Performance verification: In the event that you choose to implement the suggested modifications for your compressed air system, measurements can be taken again as part of a post-improvement assessment to verify that you have increased efficiency.
