Air compressors are essential pieces of machinery utilised in numerous sectors, and they are significant in a variety of ways. The secret to prolonging the life of an air compressor so that it may be utilised whenever needed is to choose the highest-quality model and make sure it receives regular, thorough maintenance. Preventive maintenance is advised by oil free air compressor manufacturers in India since it is the most effective approach to increase the compressor’s lifespan, reduce downtime, and lower repair costs. In this article, we will discuss about different ways to extend the life of your air compressor
Tips for Extending Your Air Compressor Lifespan
- Follow instructions carefully: Even though it might seem apparent, spending a little time reading your air compressor’s manual can have a major impact. You will discover your compressor’s maintenance plan and operation instructions. You may minimise downtime and increase the lifespan of your equipment by using this information.
- Check oil levels daily: For compressors that use oil, check the oil before every use. Working with inadequate oil can quickly cause major harm to your compressor. To top off low oil levels, apply additional oil. Observe the oil quality as well. Make an appointment for an oil change as soon as possible if it appears unclean or worn out. For a rotary screw compressor, oil needs to be replaced at least once a year or every 8,000 hours.
- Clean intake vents: Maintain a clean air intake, particularly in a dusty or polluted atmosphere. On intake vents and filters, particulate matter from industrial processes, outdoor pollen and pollutants, and other indoor air contaminants (such diesel engine particulate matter) can accumulate. Your compressor will have to work more as a result, losing pressure. The compressor motor’s lifespan can be increased by clearing the intake vent and replacing the intake filters.
- Replace the separator element: This separator part stops excessive oil usage and needs to be changed every 2,000–8,000 hours of use, depending on the compressor’s make and model. According to analysis, the energy costs of the compressor increase by 1% for every 2 PSI drop in separator pressure.
- Keep nuts and bolts tight: Compressor vibration has the potential to loosen bolts, nuts, and screws. Periodically check them and tighten anything that has come loose. Additionally, pay attention to what your compressor is saying. If it is making a lot of noise or rattling, something may be loose and needs to be tightened.
- Avoid moisture: Moisture within the Reciprocating air compressor can cause various issues with the compressed air system, such as filter loading, corrosion, and obstructions in control lines. To avoid system issues and keep moisture out of the final air supply, it’s critical to drain water from the air compressor and other system parts, such as receiver tanks and air dryers.
- Replace Filters from time to time: Due to exposure in moisture and air, compressors often attract a lot of foreign particles, dust and trash from the environment and are not able to perform as expected. Replacing filters once in a week is recommended as the best way to enhance the compressor’s life and get the desired output
- Monitor temperature regularly: The permissible operating ranges for your air compressor will be specified by its manufacturer. Overheating will affect the life of your compressor’s oil and result in extreme wear. Your compressor might include an integrated safety shutdown mechanism to assist with this if it becomes too hot; check that it is working properly. Maintaining filters, keeping the compressor and aftercoolers clean and clear of dirt and debris are necessary to prevent air compressor overheating.
